Production Facilities

The Iron Foundry;

• Covers a total area of 11964 sq. m.
• Equipped with 3 hot blast cupolas, each having a capacity of 5 t/hr., high frequency induction furnaces and centrifugal casting machines.
• Non-Ferrous Foundry is located in a section of Iron Foundry and is equipped to produce castings in aluminum, copper & antimony-based alloys.
• The centrifugal casting machines have the capacity to produce flawless castings of cylinder liners and bushes up to 350 mm diameter.
• However, larger sizes can be manufactured through improved techniques.

Production capabilities: (in tons)

• Iron Castings 5000 tons /year
• Max. Casting wt. 28 tons
• Non-ferrous Castings 100 tons/year
• Max. Casting wt. 2 tons

The Forge Shop:

• The total area of Forge Shop is 10369 Sq. M. which houses a wide range of hammers both for production of free forgings and die forgings.
• The shop has acquired wide experience in the field of producing die-forged parts and has manufactured variety of components for the Automotive, Tractor and Defence Sectors successfully.

Major functioning parameters

• Free Forgings 7750 tons / year
• Max. wt. of free forging 5000 Kgs.
• Die Forgings 2400 tons / year
• Max. wt of die forging 150 Kgs.

Hydraulic Press Shop:

• The shop has the country’s largest 3150 ton free forging Hydraulic Press
• Spread over an area of 12372  Sq. M.
• The Hydraulic Press has the capacity to forge ingots up to a maximum weight of 50 tons, produce finished forging weighing over 30 tons.
• The shop has special heat treatment furnaces, both vertical and horizontal, and also large oil and water quenching tanks.

Main features of activities:

• Free forgings 4000 tons / year
• Max. wt of ingot 50 tons
• Max. wt of forging 30 tons
• Max. dia of ring forging 1800 mm

Our Machine Shop;

• One of the largest in the country,
• Has over 115 machine tools including a plano-milling machine, size 1250 mm x 4500mm,
• A horizontal boring of 160mm spindle dia, a lathe 4 metre dia x 15 metre
• Centre-to-centre distance and a gear hobbing machine capable of hobbing 4 metre dia gear up to 30 module.