Design Center |
- Established in 1970
- About 100 highly qualified and experienced design
engineers are engaged in designing.
- Equipped with latest CAD tools (See Hardware &
Software).
- About 132 node local area network.
- Complete design coherence
- Integration through management information system.
- Design plant & machinery including cement,
sugar, thermal & hydro power plants, chemical, oil & gas processing plants,
boilers, pressure vessels, heat exchangers, cranes, road construction machinery, steel
structure, piping, ducting and other similar heavy engineering equipment. (See product
ranges). For further information if required please contact us.
| HARDWARE: |
| File Server (Netware) |
01 |
| File Server (NT) |
01 |
| Back up Station |
01 |
| LAN Nodes |
136 |
| CAD Stations |
70 |
| Internet/Fax Station |
01 |
| Scanners
- AO |
01 |
|
- A4 |
01 |
| AO Plotter
- Inkjet |
02 |
|
- Pen |
01 |
| Laser Printers |
04 |
| Dot Matrix Printer |
05 |
| Color Printers - A3 |
01 |
| Facsimile |
01 |
| SOFTWARE: |
| Auto CAD |
For drawings/drafting |
| Pro-pipe |
Piping drawings & isometrics |
| Pro-Flow |
PFD, P&ID |
| PRO-PLANT |
Plant layout/Steel structure drawings |
| Ansys 5.0 |
FEM Analysis |
| Sap 386 |
FEM Analysis |
| Caesar II |
Piping drawings & isometrics |
| Chem Cad III |
Process Design |
| Tri-Vessel |
Pressure Vessel Design |
| Pro-Vessel |
Pressure Vessel Design |
| Tri-Tank 650 |
Tank Design on API 650 |
| Tri-Tank 620 |
Tank Design on API620 |
| Tri-Mech/Tri-Term |
Heat Exchanger Design on TEMA |
| B-Jac |
Air Heaters Design |
In addition HMC has its in-house
developed software for ducting, bucket elevators belt conveyors etc. and many other
general purpose software/packages & Ianguages and compilers.
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Fabrications |
| All the fabrication processing needs
are available in-house which include; thermal and mechanical cutting, beveling, plate
bending, hot and cold forming, SMAG,TIG,MIG,SAW Welding, stress relieving/heat treatment
furnaces, abrasive blasting, painting and galvanizing. The fabrication equipment particularly heavier ones are CNC
type and others are conventional Facilities for fabrication of complete membrane wall for
power plant, boilers are also available. Over 300 welders including 120 X-Ray Welders are
employed.
The available facilities can cut plates by cold
shearing/gas cutting. The maximum thickness of the plate that can be gas cut is 300 mm.
Angles, bars, I-beams and other from sections can be cut by shearing or gas cutting. Plate
bending/rolling facilities can bend/roll the plate upto 120 mm thickness and 4000 mm width
in cold condition and upto 250 mm in hot condition.
The dish end forming facilities can produce dish
ends in spherical and elliptical shapes in cold forming condition upto 4000 mm dia and
thickness 20 mm, hot forming of dish end upto dia 1372 mm and thickness 25mm.
Pipe bending upto dia 114 mm and 8 mm pipe
thickness is possible.
The fabrication facilities is well backed up by NDT
facilities to control the quality of the welds. The facility for heat treatment of the
fabricated equipment can be done in available heat treatment furnaces. The size of the
largest heat treatment furnace available is 15M x 5M x 4.5M. The facilities are used for
manufacturing of fabricated equipment for various plants, pressure vessels, heat
exchangers, tanks as per ASME codes in accordance with the HMC's own design or customer's
design.
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Die Forge |
| The shop is equipped with a 25 ton
M.Steam Counterblow hammer, 3 ton, 1 ton steam drop hammers, 1000 ton, 400 ton, 160 ton
trimming presses, 500 ton upset forging machine. Free forging steam hammers upto 3 ton
capacity and pneumatic hammers upto 560 kg are available. Heating of stocks for forging is
done in box type heating furnaces. Heating for upset forging is done in slot type furnace.
Heat treatment of die forgings in carried out in furnaces equipped for this purposes. The shop specialize in production of automotive die forged
components in weight upto 150 kg a piece and steel balls upto 100 mm diameter.
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|
Machining |
| The facility has the ability to machine
castings, forgings, fabricated parts, sub assemblies and complete assemblies in accordance
with the design requirements. The facility consists of varieties of machine tools capable
of performing various machining operations such as turning, planning, milling, boring,
drilling, deep hole drilling, gear hobbing, threading, slotting, spiral bevel cutting etc.
to the close tolerate specified in the design. The facilities are capable of machining
light, medium and heavy jobs for sugar, cement plants, construction parts for boilers,
pressure vessels, heat exchangers, road construction machinery, equipment for process
industry, power plants and parts for other equipment. The machining capability includes conventional machine tools
as well as CNC machines. The maximum machining capacities available are as follows :
| Horizontal Turning |
Max.4.5M dia x 12M length x 110
ton wt. |
| Vertical Turning |
Max.16.0 M dia x 6.5 M height x
320 ton wt. |
| Planning Capacity |
Max.2.5 M dia x 8 M length x 40
ton wt. |
| Plano Milling Boring &
Drilling |
Max.12M length x 6 M width x 3.2M
height x 150 ton wt. |
| Gear Hobbing |
Capacity 32 Module x 4 M dia |
| Spiral Bevel Cutting |
Capacity 16 Module x 0.8 M dia |
Complete machining line for all
types of Railway Axles. Heat treatment furnaces for normalizing, annealing, hardening and
tempering processes are also available.
A format quality control section ensures that all
the specifications and tolerances in machined parts are met.
For further details, please contact us.
|
Steel Foundry &
CC Plants |
| The Steel foundry is equipped with
2x15 toms and 1x 3 tons electric arc furnace (EAF), 1.5 ton induction furnace, sand
preparation system, mechanised moulding system, moulding machines, heat transfer and
heating furnaces. Single castings of liquid
weight of upto 50 tons can be produced. Ingot of weight upto 35 tons be cast.
Carbon, machines alloy, high alloyed steel, tort
steel can be produced to requirements.
Continuos billets caster of 60,000 tons per annum
capacity can produce billets 100x100, 125x125 & 150x150 mm
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Iron Foundry |
| The foundry is equipped with three hot
blast 5 ton cupolas and two main frequency induction furnaces of 1.5 ton and 0.75 ton
respectively. Iron castings in various shapes and grades including S.G. Iron upto
approximately 25 tons a piece and copper or Aluminum castings upto 2000 kg a piece can be
produced as per customer's requirements. The iron foundry specialize in producing casting of sugar rolls, ingot moulds,
wear resistance, iron castings such as high chrome lining plates, high chrome grinding
media balls for cement and mining industries and grey S.G. Iron casting for general
purpose. A quick analysis laboratory is located in the foundry for quality control
purposes.
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Hydraulic Press |
| The shop is equipped with a 3150 ton
hydraulic forging press, 80 ton overhead forging crane, 10 ton forging manipulator,
overhead travelling cranes having maximum lifting capacity of 50 ton. A number of ingot
heating and car bottom and shaft type heat treatment furnaces, oil & water quenching
tanks are available for meeting the annealing, normalizing, hardening/ quenching
requirements. The heaviest ingot that can be forged is of 50 tons weight. The shop specialize in manufacturing shaft forgings, ring,
rolls/rollers for bloom/billet mills, continuous slab casters and other rolls as per
customer's specifications.
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Quality Control |
Inspection and testing is carried out
as per the procedures established for ISO 9001 QA System and ASME Code procedures. The
inspection & testing activities are well backed up with the following facilities :
| Non Destructive Examination |
The facility consists of VT,
UT,MT,PT,RT(Max 80mm thickness). |
| Material Testing Lab |
The laboratory has the facility for
checking chemical analysis of iron and steels, non ferrous metals by spectrographic and
wet chemical methods. Metallographic Examination, Mechanical testing. |
| Instrument Calibration
Laboratory |
This laboratory has facilities for
calibration of measuring and testing devices such as pressure testing gauges,
thermocouple, temperature recorders, measuring devices. |
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